INITIAL CHOICE GRADE SELECTION GUIDE
APPLICATION & RECOMMENDATION
ALUMINUM
heavy deburring: coarse resin
stock removal: fiber
BRASS: resin
CEMENTED CARBIDE: green s/c (best) or black s/c
CENTER HOLE GRINDING: click here for recommended points
CENTER LAPPING (EX-CELL-O): click here for recommended points
CERAMICS (hard and brittle): green s/c
CHAMFERING EDGES: very hard blue-gray
DEBURRING: very hard blue-gray or very hard grayish-white
FORGING DIE GRINDING: hard blue-gray
INTERNAL FIXED FEED:
highest RC materials: very soft grayish-white
general purpose tool room: soft white
softer RC materials: medium burnt-orange
JIG GRINDING: See this page
OFF HAND (PORTABLE) GRINDING (TOOLS AND DIES):
general purpose stock removal: medium burnt-orange
stock removal with light deburring: hard burnt-orange
general deburring: hard to very hard blue-gray
wear resistant steels: medium black s/c
POLISHING AND BLENDING: fiber
PROFILE GRINDING: click here for recommended points
ROUGH GRINDING:
castings with incorporated burnt sand: very hard, coarse black s/c
castings with no burnt sand: hard, coarse blue-gray
interrupted cut or severe dressing: very hard, coarse blue-gray
STAINLESS STEEL (400 SERIES): resin
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TROUBLESHOOTING
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| PROBLEM |
LIKELY CAUSE |
| Wheel loading/glazing |
Wheel too hard or fine
Not enough grinding pressure*
RPM too fast
|
| Chatter marks on workpiece |
Wheel needs to be trued
Wheel overhang is too great
Wheel is too hard
Grinder/collet is overworn |
| Burning of workpiece |
Wheel too hard or fine
Not enough grinding pressure*
Poor coolant flow (where used)
Wrong bond type being used |
| Wheel life too short |
Wrong grade
Wheel, grinder or collet off balance |
*never use excess grinding pressure!